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Substation Solutions

The next big thing in power industry

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With the increase in renewable power production, the behavior of substations is becoming unpredictable and complex. The addition of "non-synchronous production" has adjoined much uncertainty in the system. To avoid system-wide disturbance (such as power swings and blackout) caused by this uncertainty substations need continuous monitoring and diagnostic. M&D not only involves the extra monitoring devices cost but, also the skilled workforce expense. The workforce expense can be cut down by using IDEs. These IDEs not only collect data continuously but also digitalized it before sending it, which is the main purpose of automated substations. In general terms, a fully digitalized substation is one in which as much as possible of the data related to the primary process is digitized immediately, at the point where it is measured and further communicated via ethernet. With IEC-61850 it becomes easier to communicate data within the substation as well as other substations as all devices are IEC-61850 compliant. EPESOL designed substation solution consists of four steps to a fully automated, digitalized substation.

1

Semi automation

In the existing substation, we have designed Semi automation solution to achieve substation automation economically without replacing existing equipment. This solution involved the establishing of Ethernet LAN bus in between the control room and relay room which ease the transfer of data both in the term of time and hardware. The data was previously transferred via hardcore copper wire which is now shifted to Ethernet making fast and secure communication possible with ease of access of data for engineers at IDE level. There are several challenges involved in this approach, such as system complexity is still not reduced due to the presence of hardcore wiring. Moreover, data is not reliable in the semi-automation step

Substation Automation

The next stage of automation is substation automation. This solves out many of the challenges of semi-automation. In this stage of automation, the protection and control units are merged at the secondary level and data is transferred to Bay using ethernet. This not only reduces the hardcore copper wire complexity but also enables fast and secure data transfer with the communication protocol of IEC-61850. The merging of the control and protection unit enhanced the control and protection management at the primary level with the “Bay control and protection unit”. This stage of automation also enables the phasor measurements
But there are still challenges involved in substation automation. There is a junk of hardcore wire from primary to secondary which not only increases the hardware cost but also add-on the complexity of system

2

Semi smart Grid

In this step of automation, we add bricks to the system. The addition of brick at CT in the switchyard enables the conversion of data from analog to digital form at the very beginning i.e. the primary level. Semi smart grid automation reduces the complexity as well as cost because the hardcore copper wire is converted to ethernet. The data transfer from switchyard to control room is completely shifted on ethernet making the system fully redundant. This also creates a fiber process bus that can be utilized by multiple IDs. Semi-grid automation is one step away from a completely automated system.

3

4

Product Line

Merging units are a key element of the process bus concept, enabling the digitization of analogue, binary and command information into the IEC 61850 format so that end-to-end digitization can be achieved, contributing to a full digital substation.

Network Merging Unit

Point to Point solution

Reason MU320E

Maltin’s Hard Fiber System

Reason MU320E

  • Compact form factor supports field installation options into circuit breakers cabinets, marshaling kiosks and metal-clad switchgear.
  • 6 slots for I/O cards allowing multiple applications
  • High Speed High Break output contact option
  • Card slots for 2 CT/VT analog boards supports
  • CT/VT analog board for revenue metering and power quality applications.
  • 2 SV streams possible (one per CT/VT analog board
  • Full integration into the digital substation
  • IEEE 1588 Precision Time Protocol.
  • Full IEC 61850 Edition 2 support.

Maltin’s Hard Fiber

  • Eliminate majority of copper wiring to better utilization of resources
  • Robust and simple architecture for deploying IEC 61850 process bus
  • Built as an extension of the Universal Relay family and is available for protection applications
  • Reduces exposure to cybersecurity threats through sealed communications
  • Improves employee safety by limiting the number of high-energy signals in the control building
  • Save up to 50% in P&C labor costs

C-650

  • Flexible and deterministic programmable logic enabling customized substation automation and control schemes
  • Modular hardware enabling I/O expandability
  • Configuration to meet application requirements
  • Advanced automation capabilities for customized control solutions
  • Reduced relay to relay wiring and associated costs with high-speed, inter-relay communications
  • Advanced communications including support for IEC 62439PRP/HSR and IEEE 802.1D/RSTP
  • Scalable I/O (up to 192 digital inputs or 48 digital outputs) providing application flexibility
  • Significant savings in installation costs with support for up to two remote CAN Bus IO modules
  • Extensive logic capability with high-speed logic execution time

C-264

  • Flexible, modular, expandable design that supports many applications
  • Suitable for retrofitting and modernizing existing installations
  • Provides legacy and cutting-edge communication interfaces
  • LCD graphical display for user-friendly local control, monitoring and maintenance
  • Proven solution with more than 30,000 units installed worldwide

DS Agile

  • Integrated condition monitoring for online substation situational awareness,
  • IEC 61850 Ed 2,
  •  Parallel Redundant Protocol (PRP),
  • High Availability Seamless Redundancy (HSR) architecture,
  • Full integration with control room network management and smart grid applications.
  • Simplified integration into existing cyber security environments.

ECU-579

  • 2U rackmount server with an wide operating temperature
  • Intel® Xeon® Processor Scalable Family
  • Scalable CPU 24/20/14/8 Core (150W/125W/85W/70W)
  • 12 x DIMM sockets support up to 768GB DDR4 1600/1866/2133/2400/2666MHz SDRAM (ECC/RDIMM/LRDIMM)
  • Up to 2 x hot-swappable PSU and 4 x hot-swappable fan for redundancy

ECU-4673

  • IEC 61850-3 and IEEE 1613 compliant for substation automation applications
  • Onboard Intel Atom 1.66 GHz processor
  • 2 x RS-232/422/485 isolated serial ports with automatic flow control and 128KB FIFO
  • 2 x 10/100/1000 Base-T (supports teaming function) and 4 x 10/100 Base-T
  • Supports 1 x internal CF card and 1 x 2.5″ SATA HDD
  • x USB 2.0 (1 x internal) and 3 x Domain I/O expansions
  • Rear wiring, rich system & I/O LED status indicators
  • Windows® CE 6.0, Windows XP Embedded SP2, and Linux ready solution
  • Fanless design with no internal cabling
  • Isolation power design with wide AC / DC input range
  • Isolation between chassis and power ground
  • One internal USB for dongle and flash drive
  • Redundant power supplier for system power backup

ECU-4784

  • Intel Hasewell Core i7, i3, Celeron Processors
  • Isolated 8 x LAN, 10 x Serial Port Communication Interfaces
  • 220VAC/DC Redundant Power Supply
  • 48V Power for Selection
  • 2 x IO Expansion Slots
  • 2 x 2.5’’ SATA HDD, 1 x CFast Socket for Storage
  • VGA & DVI Display Interface
  • Programmable LEDs
  • Intelligent Connectivity Diagnosis Management
  • Remote Management
  • Trusted Platform Module
  • Virtualization Technology for Directed I/O

Reason RT-430/434

  • Mean time accuracy of 50ns for IRIG-B/PPS signals
  • IEEE 1588v2 PTP protocol, with better than 100 ns accuracy
  • PTP Profile for Power Utility Automation in accordance with IEC 61850-9-3:2016 standard
  • PTP Power Profile, in accordance with latest IEEE C37.238:2017
    NTP/SNTP time server
  • PTP and NTP/SNTP simultaneously through each Ethernet port
  • PTP and SNTP/NTP over Parallel Redundancy Protocol (PRP) with zero-time recovery (RT430 only)
  • Web Interface available in five different languages
  • Robust design for harsh environments

Reason RT-431

  • Mean time accuracy of 100ns for IRIG-B/PPS signals
  • IEEE 1588v2 PTP protocol, with better than 100ns accuracy
    PTP Profile for Power Utility Automation, in accordance with IEC 61850-9-3:2016 standard
  • PTP Power Profile, in accordance with latest IEEE C37.238:2017 and its previous 2011 version
  • NTP/SNTP time server
  • Web Interface available in five different languages
  • Robust design for harsh environments
  • DIN Rail mounting

Reason S-20

  • Cost-effective Solution
  • Offers a high density of Ethernet ports in a 1U form factor for easy rack mounting.
  • Support for up to 5 modules with 4 ports each
  • Allows configurations with up to 20 fast Ethernet ports or up to 4 gigabit ports plus 16 fast Ethernet ports.
  • S2024, the premium model, offers full gigabit Ethernet switch functionality. This model supports up to 24 ports, provided by 6 interface modules with 4 ports each. The 1U mechanical design is identical to the S2020 model.

ML-300

  • Supports 1588v2 timing and the C37.238 Power Profile
  • Supports SNMPv3 with full backwards compatibility for v1 and v2
  • Traffic segregation and prioritization control via IEEE 802.1p and IEEE 802.1Q
  • Hardware and software alarm contacts for detection of critical network or switch events
  • LLDP to support topology discovery in Network Management Systems (NMS)
  • IEC 61850 and IEEE 1613 approval for operation in electric substation environments
  • Support for industrial protocols (e.g. Modbus)
  • IP out-of-the-box for easy installation and setup

Discover More

P&C

Panel

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EHV

Product

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Digital

Substation

The digital substation also called the complete smart grid is the fourth and last step toward the automation solution. In this step, the digitalization starts from the primary level with the replacement

Distribution

Automation

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